Highland Refractory introduces a highly efficient solution for extreme temperature insulation: the Ultra-thin Ceramic Fiber Blanket with Aluminum Foil. This advanced insulation material is designed to withstand temperatures up to 1260°C (2300°F) while offering excellent thermal stability, mechanical strength, and insulation performance. Ideal for a wide range of industrial applications, this Aluminum Foil Ceramic Fiber Blanket provides robust protection against heat, while the aluminum foil surface enhances thermal reflection and resistance.
The Foil Faced Ceramic Fiber Blanket is composed of high-quality ceramic fibers bonded to a layer of lightweight aluminum foil, making it an ideal solution for applications where both high-temperature insulation and durable external protection are required. With superior chemical and thermal stability, this material ensures a long-lasting solution for industries where both safety and efficiency are essential.
| Specification | Value | Unit | Notes |
| Maximum Temperature | 1260°C (2300°F) | °C/°F | Ideal for high-temperature insulation |
| Density | 120-160 kg/m³ | kg/m³ | Ensures lightweight and easy handling |
| Thermal Conductivity | ≤ 0.04 W/m·K | W/m·K | Superior heat insulation performance |
| Specific Heat | 0.5 J/g·°C | J/g·°C | Excellent energy-saving properties |
| Slag Ball Content | < 10% | % | Reduced slag formation, improves insulation |
| Tensile Strength | ≥ 70 KPa | KPa | High mechanical strength for durability |
| Thickness | 3mm - 10mm | mm | Customizable thickness for various needs |
| Fire Safety Standard | ASTM E119, ISO 834, UL 1709 | Meets global fire safety standards | |
| Binder-Free Adhesion | Yes | No binder used for long-lasting performance | |
| Aluminum Foil Layer | Single, Double, or Six-layer | Customizable for specific applications | |
| Quality Management System | ISO 9000 Certified | Complies with international quality standards |
High Temperature Resistance: The High Temperature Ceramic Fiber Blanket with Aluminum Foil can withstand continuous temperatures up to 1260°C (2300°F), making it suitable for the most demanding industrial applications, including furnace linings, kilns, and high-temperature reactors.
Enhanced Thermal Insulation: The Heat Resistant Ceramic Fiber Blanket with Aluminum Foil effectively prevents heat loss, significantly improving energy efficiency and reducing operational costs, especially in high-temperature environments where energy conservation is critical.
Superior Durability: The blanket is engineered with high tensile strength, providing resistance to wear and tear, mechanical stress, and vibration, making it an ideal choice for industries where heavy-duty performance is required.
Aluminum Foil Layer: The foil facing enhances the blanket’s heat reflective properties, improving insulation efficiency by reflecting heat back into the furnace or chamber. This also extends the lifespan of the insulation material by preventing degradation due to high heat exposure.
Chemical Resistance: With excellent resistance to chemicals and corrosive environments, this Insulating Ceramic Fiber Blanket with Aluminum Foil is perfect for use in harsh environments, including chemical plants and high-temperature processing.
Easy Installation & Handling: Lightweight and flexible, this Ceramic Fibre Blanket with Aluminum Foil is easy to install, and its flexibility allows for easy adaptation to various shapes and surfaces, reducing installation time and cost.
Fire Resistance: This product meets stringent fire safety standards and is effective in preventing heat penetration, offering a fireproof solution for a variety of industrial and commercial applications.
The Ultra-thin Ceramic Fiber Blanket with Aluminum Foil is used across a wide range of industries, providing high-temperature insulation and protection where traditional materials would fail. Its applications include:
Furnace Linings and Kilns: Ideal for use as an insulating blanket in furnaces and kilns, particularly in industries such as metallurgy, glass production, and ceramics, where maintaining high internal temperatures and energy efficiency is crucial.
Pipe Insulation: Used to insulate high-temperature pipes, hoses, and cables, the blanket provides excellent protection against heat loss, preventing damage and reducing energy costs in industries such as petrochemical plants and refineries.
Fire Protection Systems: Utilized in fire protection systems, including fire doors, fire curtains, and partition walls. The Fireproof Ultra-thin Ceramic Fiber Blanket offers robust insulation and heat resistance.
Exhaust Systems: This blanket is perfect for lining exhaust ducts, flues, and ventilation systems in industries such as automotive, power generation, and food processing, where heat and smoke need to be safely contained.
Boiler Insulation: Used for insulating boilers, ensuring energy efficiency and reducing heat loss. The aluminum foil facing provides additional protection against external temperature fluctuations.
Heat Shields for Industrial Equipment: Protects industrial machinery, engines, and equipment from heat exposure, providing efficient thermal insulation in high-heat environments like steel manufacturing and welding applications.
High-Temperature Gaskets and Seals: Ideal for sealing furnace doors, reactors, and industrial ovens, where effective insulation and temperature control are required.
Marine and Shipbuilding: Used in shipbuilding and offshore applications as a fireproof insulation material for pipelines, engine rooms, and other critical high-temperature areas.
Energy Sector: Widely used in nuclear reactors, power plants, and energy production facilities for insulation, contributing to energy efficiency and process optimization.
The Aluminum Foil Ceramic Fiber Blanket is manufactured using a precision-controlled process to ensure the highest quality and consistent performance:
Fiber Formation: High-purity ceramic fibers are spun and processed into uniform strands, ensuring optimal performance and density.
Needling Process: The fibers are needled into a strong, flexible mat, creating an interlocking structure that adds durability and resistance to high heat.
Aluminum Foil Lamination: The mat is then laminated with a high-quality aluminum foil layer that provides superior heat reflection and enhances the blanket’s overall thermal performance.
Quality Testing: Each batch of High Temperature Ceramic Fiber Blanket with Aluminum Foil undergoes rigorous testing, including thermal resistance, tensile strength, and dimensional accuracy to ensure compliance with industry standards.
Packaging & Delivery: The finished product is carefully packaged to preserve its integrity during transportation. Custom packaging solutions are available for bulk orders.
Proven Excellence: With over 30 years of experience in the refractory industry, Highland Refractory is a trusted name in thermal insulation products, providing advanced solutions that exceed industry standards.
Tailored Solutions: We offer customizable Insulating Ceramic Fiber Blanket with Aluminum Foil products to meet the specific needs of your project, ensuring optimal insulation and performance.
Superior Quality: Our products are manufactured in compliance with global quality standards (ISO 9001, ASTM E119, UL 1709), guaranteeing reliable performance and long-lasting durability.
Cost-effective & Energy-efficient: The excellent thermal conductivity and low heat loss properties of our Ceramic Fibre Blanket with Aluminum Foil provide energy savings, reduce operational costs, and improve the overall efficiency of your systems.
Environmentally Safe: Made from non-toxic, environmentally friendly materials, our blankets are safe for both installation and disposal, offering a sustainable insulation solution.
The Ultra-thin Ceramic Fiber Blanket with Aluminum Foil from Highland Refractory is an ideal solution for industries requiring high-temperature insulation and fire protection. With excellent thermal resistance, low thermal conductivity, and enhanced mechanical strength, this Heat Resistant Ceramic Fiber Blanket with Aluminum Foil is suited for a wide variety of industrial applications, including metal processing, power generation, fire protection, and more. Choose Highland Refractory for your insulation needs and benefit from reliable, long-lasting solutions that provide superior thermal protection and energy efficiency.
Silicon carbide plates are mainly composed of silicon carbide (SiC) as the aggregate (with a content usually ≥ 80%).
