Refractory Bricks
Magnesia Brick
Magnesia Brick

Magnesia Brick

Magnesia Bricks, also known as Magnesia Refractory Bricks, are a type of basic refractory material with exceptional resistance to alkaline slag and high temperatures. With a magnesia content ranging from 92% to 97.7%, and Cristobalite as the main crystal phase, these bricks are widely used in demanding industrial applications. They serve as linings in glass furnaces, steelmaking furnaces, cement kilns, non-ferrous metal furnaces, and other high-temperature equipment.

At Highland Refractory, we specialize in producing various magnesia bricks, including sintered magnesia bricks, fused magnesia bricks, magnesia carbon bricks, and chemical bonded magnesia bricks, providing scenario-based solutions for industrial requirements.

Types of Magnesia Bricks

 

1. Sintered Magnesia Bricks

 

Sintered magnesia bricks include directly bonded, recombined, and fused magnesia bricks. These bricks are manufactured from high-purity magnesia sand and magnesia clinker, fired at 1650–1750℃, making them ideal for high-temperature environments such as glass furnace regenerators and steel furnace linings.

 

Key Features:

 

  • High refractoriness and chemical stability

     

  • Excellent resistance to alkaline slag

     

  • Strong thermal shock performance

     

  • Suitable for long-term use in heavy-duty furnaces

     

2. Unburned Magnesia Bricks

 

Unburned magnesia bricks, also called chemical bonded magnesia bricks, use chemical binders or asphalt bonding agents for shaping and drying. They are suitable for low-to-medium temperature applications, providing cost-effective performance while maintaining good resistance to alkaline slag.

 

Key Features:

 

  • Lower firing temperatures compared to sintered bricks

     

  • Good load-bearing capacity at moderate temperatures

     

  • Reliable thermal stability in secondary furnace areas

     


Applications of Magnesia Bricks

 

Magnesia bricks have versatile applications across multiple industries:

 

  • Glass Industry: Used in grids, regenerators, and heat exchangers of glass furnaces, such as magnesia checker bricks, to resist corrosion from molten glass and alkaline slag.

     

  • Steel Industry: Serve as lining bricks for steelmaking furnaces, converters, ladles, and ferroalloy kilns.

     

  • Non-Ferrous Metals: Applied in copper, lead, and zinc furnaces, providing chemical resistance and high-temperature durability.

     

  • Cement and Building Materials: Magnesia bricks are essential in lime kilns, while magnesia spinel bricks are used in cement rotary kilns for heat-resistant lining.

     

  • Refractory Manufacturing Industry: Used in high-temperature calcining kilns, shaft kilns, and tunnel kilns to produce high-quality refractory materials.

     


Advantages of Magnesia Bricks

 

Why choose magnesia bricks from Highland Refractory?

 

  1. High Refractoriness: Magnesia bricks withstand temperatures above 1700℃, providing reliable protection in extreme environments.

     

  2. Alkali and Slag Resistance: Excellent resistance to alkaline slag erosion, making them ideal for glass and steel applications.

     

  3. High Softening Point: Softening under load occurs only at very high temperatures, ensuring structural integrity.

     

  4. Purity & Environmental Benefits: High-purity magnesia reduces contamination and minimizes pollution in glass or steel production.

     

  5. Long Service Life: With strong thermal stability and low creep under load, these bricks ensure extended operational lifespan.

     


Technical Specifications

 

Item DMZ-95 DMZ-96 DMZ-97 DMZ-98
MgO % ≥95 ≥96 ≥97 ≥97.5
SiO2 % ≤1.5 ≤1.2 ≤1.0 ≤0.5
CaO % ≤1.5 ≤1.2 ≤1.2 ≤0.6
Apparent Porosity % ≤18 ≤18 ≤17 ≤15
Bulk Density g/cm³ ≥2.95 ≥3.0 ≥3.05 ≥3.05
Cold Crushing Strength Mpa ≥55 ≥60 ≥60 ≥60
Refractoriness Under Load ℃ ≥1650 ≥1680 ≥1700 ≥1700
Thermal Stability 950℃ Wind Cycles ≥15 ≥20 ≥20 ≥20

Note: Additional specifications for Magnesia Carbon Bricks, Magnesia Spinel Bricks, Magnesia Alumina Bricks, and Magnesia Chrome Bricks are available upon request.

 


Manufacturing Process

The production of magnesia bricks follows strict industrial standards:

 

  • Raw Material: High-purity magnesia sand or clinker

     

  • Sintered Bricks: Crushed, batched, kneaded, shaped, and fired at 1550–1650℃, with high-purity products reaching above 1750℃

     

  • Fused Bricks: Made from fused magnesia sand, fired in high-temperature tunnel kilns

     

  • Unburned Bricks: Mixed with chemical binders, molded, and dried at controlled temperatures

     


Usage Notes

  • Alkaline Resistance: Magnesia bricks are resistant to alkaline slag but cannot withstand acid slag erosion.

     

  • High-Temperature Caution: At temperatures above 1600℃, magnesia bricks can react with silica, clay, or high alumina bricks. Use neutral separation bricks where necessary.

     

  • Thermal Conductivity: Low at room temperature but increases at high temperatures; careful attention is needed for electric furnace bottoms.

     


Why Choose Highland Refractory Magnesia Bricks?

Highland Refractory has over 35 years of experience producing high-quality magnesia bricks. We export to over 30 countries, offering:

 

  • Custom solutions based on industry applications

     

  • Scenario-specific recommendations for glass, steel, cement, and non-ferrous furnaces

     

  • Transparent technical data and certification

     

  • Competitive pricing without compromising quality

     


Call to Action

To ensure optimal performance and durability in your high-temperature equipment, select the right magnesia brick. Contact Highland Refractory Specialists today for:

 

  • Free consultation on brick selection

     

  • Custom technical support for furnace linings

     

  • Detailed product datasheets for all magnesia brick types

     

Send Message If you need our products please write down any questions, we will reply as soon as possible.

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