Refractory Bricks
First Grade High Alumina Brick (≥75% Al₂O₃)
First Grade High Alumina Brick (≥75% Al₂O₃)
First Grade High Alumina Brick (≥75% Al₂O₃)
First Grade High Alumina Brick (≥75% Al₂O₃)
First Grade High Alumina Brick (≥75% Al₂O₃)
First Grade High Alumina Brick (≥75% Al₂O₃)

First Grade High Alumina Brick (≥75% Al₂O₃)

First Grade High Alumina Brick is a premium refractory material engineered for severe high-temperature and chemically aggressive environments. With an alumina (Al₂O₃) content of not less than 75%, this grade represents the upper tier of shaped alumina refractories, offering superior refractoriness, slag resistance, and long-term structural stability.

Designed for demanding industrial applications, Grade 1 high alumina bricks are widely used in steelmaking, non-ferrous metallurgy, cement kilns, energy systems, and waste incineration furnaces, where operational reliability and lining longevity are critical.

As a direct manufacturer, we supply stable-quality, customizable first grade high alumina bricks that meet international standards and project-specific requirements.

Product Feature

(1) High refractoriness

(2) High refractoriness under load

(3) Strong slag resistance

(4) High compressive strength

(5) Good stability

(6) Good wear resistance

Product Feature

Product Application

(1) Iron and steel manufacturing industry: blast furnace, hot blast furnace, electric furnace, ladle, tundish, heating furnace, refining furnace, heating furnace, annealing furnace, cupola

(2) Nonferrous metal industry: smelting furnace, refining furnace, reverberatory furnace, converter furnace.

(3) Building materials industry: cement kiln, glass kiln, ceramic kiln, lime kiln, kiln car, tunnel kiln

(4) Energy and incineration: coke oven, circulating fluidized bed boiler, carbon roaster, incinerator.

  • High Alumina Brick Product Application
  • High Alumina Brick Product Application
  • High Alumina Brick Product Application
  • High Alumina Brick Product Application

Product Property

Item

Index

Model

SK35

SK36

SK37

SK38

SK39

Al2O3/%

≥48

≥55

≥65

≥75

≥80

Fe2O3/%

≤2

≤2

≤2

≤2

≤2

Body density(g/cm3)

2.15

2.2

2.3

2.4

2.5

Refractory

≥1750 °C

≥1770 °C

≥1790 °C

≥1790 °C

≥1790 °C

Change in heating permanent line/%

1450℃×2h

-0.4~0.1

1450℃×2h

-0.4~0.1

1450℃×2h

-0.4~0.1

1500℃×2h

-0.4~0.2

1500℃×2h

-0.4~0.2

Cold pressing strength

≥39Mpa

≥44Mpa

≥49Mpa

≥54Mpa

≥65Mpa

Apparent porosity (≤)

≤22%

≤22%

≤23%

≤23%

≤21%

Load softening temperature [0.2MPa*0.6%]≥

≥1420 °C

≥1470 °C

≥1500 °C

≥1520 °C

≥1530 °C

 

What Is First Grade High Alumina Brick?

First Grade High Alumina Brick is a high-performance shaped refractory brick primarily composed of high-purity alumina, derived from carefully selected bauxite clinker. Compared with lower-grade alumina bricks, Grade 1 products contain a higher Al₂O₃ percentage (≥75%), which significantly enhances their thermal, mechanical, and chemical resistance properties.

This grade is specifically developed for high-load, high-temperature zones where ordinary fire clay bricks or medium-grade alumina bricks fail prematurely due to slag penetration, chemical attack, or thermal deformation.

In industrial furnace design, first grade high alumina bricks are often used as working lining materials, directly exposed to heat, molten metal, or corrosive gases.


Chemical Composition and Manufacturing Process

Chemical Composition

The superior performance of first grade high alumina bricks is fundamentally determined by their controlled chemical composition:

  • Al₂O₃ (Alumina): ≥75%
  • SiO₂ (Silica): Optimized low level
  • Fe₂O₃ (Iron Oxide): Strictly limited
  • Trace impurities minimized to improve refractoriness and corrosion resistance

High alumina content reduces glass-phase formation at high temperatures, ensuring structural stability and load-bearing capacity during prolonged service.

Manufacturing Process

Our Grade 1 high alumina bricks are produced through a strict, multi-stage manufacturing process:

  1. Raw Material Selection
    High-grade bauxite clinker with controlled mineral composition is selected and graded.
  2. Batching and Mixing
    Different particle sizes are proportioned with formula binders to achieve optimal packing density.
  3. High-Pressure Forming
    Bricks are shaped using advanced brick presses to ensure dimensional accuracy and uniform density.
  4. Drying and High-Temperature Sintering
    Fired at high temperatures to achieve complete sintering and strong ceramic bonding.
  5. Quality Inspection
    Each batch undergoes physical and chemical testing before delivery.

This controlled process ensures consistent performance, minimal variation, and reliable service life in industrial applications.


Key Performance Advantages of First Grade High Alumina Bricks

First grade high alumina bricks are selected for applications where failure is not an option. Their key advantages include:

High Refractoriness and Load Resistance

With a high alumina matrix, these bricks maintain structural integrity under extreme heat and mechanical load, making them suitable for high-temperature furnace zones.

Excellent Chemical and Slag Resistance

They demonstrate strong resistance to acidic and neutral slags, molten metals, and corrosive furnace atmospheres, reducing lining erosion.

Good Thermal Shock Resistance

Optimized microstructure allows the bricks to withstand repeated heating and cooling cycles without cracking.

Long Service Life

Reduced wear, lower penetration, and stable volume contribute to extended furnace campaign life, lowering maintenance frequency.

Dimensional Stability

Minimal deformation at high temperatures ensures tight joints and lining integrity throughout operation.


Technical Specifications (Customizable)

Typical technical parameters of first grade high alumina bricks include:

  • Al₂O₃ Content: ≥75%
  • Bulk Density: High and consistent
  • Apparent Porosity: Controlled for strength and insulation balance
  • Cold Crushing Strength: High mechanical strength
  • Refractoriness: Suitable for severe high-temperature applications
  • Standard Sizes: Available
  • Custom Shapes: Supported according to drawings

Custom specifications can be provided based on operating temperature, furnace design, atmosphere, and slag characteristics.


Applications of First Grade High Alumina Bricks

Steel Industry

First grade high alumina bricks are widely used in steelmaking equipment exposed to high temperatures and slag attack, such as:

  • Blast furnace linings
  • Hot blast stoves
  • Steel ladles
  • Reheating furnaces

Their high refractoriness and corrosion resistance help ensure stable furnace operation and reduced downtime.


Non-Ferrous Metal Industry

In aluminum, copper, and other non-ferrous metal processing, these bricks perform reliably in:

  • Aluminum melting furnaces
  • Holding furnaces
  • Copper smelting furnaces

They resist molten metal penetration and chemical attack, supporting clean melts and longer lining life.


Building Materials Industry

First grade high alumina bricks are commonly used in:

  • Cement rotary kilns
  • Lime kilns
  • Shaft kilns

Their ability to withstand high temperatures and alkali-rich environments makes them suitable for critical kiln zones.


Energy and Incineration Industry

In energy recovery and waste treatment systems, these bricks are applied in:

  • Waste incinerators
  • Biomass boilers
  • Industrial boilers

They offer reliable performance under fluctuating temperatures and corrosive gases, improving operational safety.


First Grade vs Other High Alumina Brick Grades

Understanding the difference between alumina brick grades helps buyers select the right material:

Grade Typical Al₂O₃ Content Recommended Use
Grade 1 ≥75% Severe high-temperature and corrosive zones
Grade 2 65–70% Medium-duty furnace linings
Grade 3 55–60% General-purpose refractory applications

First grade high alumina bricks are chosen when performance, longevity, and reliability outweigh initial material cost considerations.


Why Choose Our First Grade High Alumina Bricks?

Manufacturer Direct Supply

We are a direct refractory manufacturer, offering competitive pricing, stable supply, and full quality control.

Strict Raw Material Control

Only qualified bauxite clinker and approved binders are used to ensure consistent chemical composition.

Custom Engineering Support

Our technical team provides material selection advice and custom brick design for different furnace conditions.

Proven Export Experience

Our products are supplied to international markets and meet common global standards.

Reliable Quality Assurance

Each batch is tested to ensure it meets agreed specifications before shipment.


Packaging, Delivery, and Quality Control

  • Packaging: Export-grade wooden pallets with protective wrapping
  • Delivery Time: Stable lead times based on order quantity
  • Inspection: Physical and chemical testing before dispatch
  • Documentation: Full technical data available upon request

We focus on safe transportation and consistent delivery, ensuring products arrive ready for installation.


Frequently Asked Questions

What alumina content defines a first grade high alumina brick?
First grade bricks typically contain not less than 75% Al₂O₃.

Where should first grade high alumina bricks be used?
They are recommended for high-temperature, high-load, and chemically aggressive furnace zones.

Can specifications be customized?
Yes. Sizes, shapes, and technical parameters can be adjusted based on project requirements.

Are these bricks suitable for steel furnaces?
Yes. They are widely used in steelmaking due to their high refractoriness and slag resistance.

How does Grade 1 compare with lower grades?
Grade 1 offers higher durability and performance, especially in severe operating conditions.


Request Technical Support or Pricing

Selecting the correct refractory material is critical to furnace performance and service life.
Our engineering team is ready to assist you with technical consultation, specification selection, and pricing support.

👉 Contact us today to request a datasheet, quotation, or customized solution for your furnace project.

Send Message If you need our products please write down any questions, we will reply as soon as possible.

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