Monolithic Refractories

Foundry Additives Series

Highland Refractory’s Foundry Additives are engineered to enhance iron and steel casting efficiency for global buyers and end-users, solving common production pain points. The TZ Series Slag-Coagulating Agent achieves over 95% slag coagulation in 1–2 minutes, simplifying slag removal, while the low-moisture (<0.5%) slag remover prevents porosity by quickly separating molten slag from metal. Our carbon additive line, including high-purity graphite carbon additive with fixed carbon ≥98%, enables precise carbon adjustment for different cast iron grades.

The TZ-M1 Riser Exothermic Covering Agent retains molten metal temperature for 30+ minutes to minimize shrinkage defects, and the TZ-1 Spheroidized Insulation Covering Agent boosts spheroidization stability in ductile iron. These additives reduce scrap rates by 15–20%, improve casting density, and streamline workflows, making them a reliable, cost-effective solution for optimizing foundry operations.

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Good performance of Highland Refractory Foundry Additives

  • Core Physicochemical Parameters for Precise Matching

    To address "parameter mismatch with furnace environments," our Foundry Additives feature strictly controlled metrics tailored to casting needs. Our graphite carbon additive boasts fixed carbon ≥98%, ash content ≤1.5%, and moisture ≤0.5%—ensuring precise carbon adjustment for cast iron without introducing impurities. The TZ-M1 Riser Exothermic Covering Agent delivers a heat release duration ≥30 minutes, with an exothermic peak of 1200–1300℃, perfectly matching the temperature retention requirements of risers in steel casting. These standardized parameters eliminate performance gaps, letting clients quickly verify if the product aligns with their furnace’s operational specs.

  • Flexible Form & Dosage for Equipment Adaptability

    Solving "difficulty adapting to equipment sizes," our Foundry Additives prioritize form and dosage flexibility, as most are supplied as fine powder (80–120 mesh) or granular solids compatible with all common foundry feeding systems (e.g., automatic dosers, manual feeding). For example, the TZ-1 Spheroidized Insulation Covering Agent can be adjusted in dosage (0.8–1.2kg/m²) to fit different sizes of spheroidal graphite iron casting molds, while graphite carbon additive mixes evenly with molten metal regardless of furnace capacity (1–100 tons). This adaptability avoids the "one-dosage-fits-none" issue, ensuring seamless integration with any foundry equipment.

  • Temperature-Specific Formulations for Diverse Scenarios

    To resolve "uncertainty in matching temperature scenarios," our Foundry Additives are formulated for targeted temperature ranges. The TZ-1 Spheroidized Insulation Covering Agent maintains thermal insulation efficiency ≥85% at 900–1100℃—ideal for spheroidal graphite iron casting, where stable temperatures preserve spheroidization quality. The TZ-M1 Riser Exothermic Covering Agent performs reliably in high-temperature risers (1400–1500℃), preventing premature solidification. Even our graphite carbon additive retains its stability at 1300–1500℃, avoiding burnout during molten metal mixing. This temperature-specific design helps clients instantly match products to their casting process’s heat requirements.

  • Quality Compliance & Traceability for Import Reliability

    Easing "concerns over imported product quality," our Foundry Additives adhere to global standards and strict quality control. All products, including TZ-M1 Riser Exothermic Covering Agent and TZ-1 Spheroidized Insulation Covering Agent, are certified under ISO 9001:2015 and meet EU REACH regulations. Each batch undergoes third-party testing (e.g., SGS) for key index such as graphite carbon additive’s carbon content and TZ-M1’s exothermic performance with test reports provided for traceability. Raw materials are inspected for impurities before production, ensuring consistent quality across every order and building confidence for international buyers.

Professional Foundry Additives Packaging and Shipping

Highland Refractory ensures seamless international logistics for its Foundry Additives, addressing key pain points like transit damage, complex customs clearance, and delayed urgent orders. For packaging, powder-based productsincluding TZ Series Slag-Coagulating Agent and slag remover—are sealed in multi-layer kraft bags with PE liners (25kg/unit) to prevent moisture and caking, while granular carbon additive uses reinforced iron drums for extra protection; all are secured on IPPC-fumigated pallets to avoid shifting during shipping.
In transit, domestic deliveries rely on enclosed trucks to keep additives contamination-free, while exports use 20ft/40ft containers with humidity monitors. We provide complete customs documents (commercial invoices, CE/ISO certificates, MSDS) verified by specialists to simplify clearance. Post-shipment, our after-sales team resolves issues fast: damaged TZ Series Slag-Coagulating Agent or slag remover gets free replacements within 24hrs via photo confirmation, and dedicated reps share real-time logistics updates. For urgent orders, we prioritize production to deliver additives like carbon additive within 72hrs, keeping your foundry operations on track.

Highland Refractory’s Foundry Additives: Production & Quality Control

Highland Refractory eliminates concerns over opaque processes and unstable quality by standardizing Foundry Additives production. Key steps: raw material inspection (e.g., testing graphite carbon additive’s raw graphite for fixed carbon ≥98% and ash ≤1.5%; verifying TZ-M1 Riser Exothermic Covering Agent’s exothermic components for purity); precise mixing (automated dosing to ensure uniform dispersion of ingredients in TZ-1 Spheroidized Insulation Covering Agent); controlled thermal treatment (low-temperature sintering for additive stability); and finished product testing (measuring TZ-M1’s heat release duration and TZ-1’s insulation efficiency).

Under ISO 9001, we monitor every stage from raw material intake to final packaging. Each batch, including graphite carbon additive, undergoes third-party testing (e.g., SGS) with traceable reports. This rigor guarantees consistent performance across all products, building trust for global buyers.

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