Monolithic Refractories
Chrome Corundum Castable
Chrome Corundum Castable
Chrome Corundum Castable
Chrome Corundum Castable
Chrome Corundum Castable
Chrome Corundum Castable

Chrome Corundum Castable

Chrome corundum castable is a high-performance amorphous refractory material composed of corundum and chromium.

It has high melting point, high hardness, high stability and excellent slag resistance and wear resistance.

In chrome corundum castable, corundum can provide additional refractory performance and strength, complementing chrome corundum to further improve the overall performance of the castable.

Chrome Corundum Castable Product Feature

(1) Excellent high temperature resistance

(2) High strength

(3) Good wear resistance

(4) Strong corrosion resistance

(5) Good thermal shock stability

Chrome Corundum Castable Product Application

Metallurgical industry, petrochemical industry, building materials industry, power industry.

Chrome Corundum Castable Product Property

Items

Chrome Corundum Castable

Content

Al2O3  (%)

≥80

Fe2O3(%)

≤0.6

Cr2O3(%)

≥6

Bulk Density(g/cm³)

≥3.1

Compressive Strength/MPa

110℃×24h

≥90

1100℃×3h

≥110

Bending Strength/MPa

110℃×24h

≥12

1100℃×3h

≥13

Linear Change after Heating/%

1100℃×24h

±0.3

11.铬刚玉浇注料

Chrome Corundum Castable Product Overview

Highland Refractory’s Chrome Corundum Castable is a high-grade refractory castable designed for extreme high-temperature industrial applications where mechanical strength, chemical resistance, and thermal stability are critical. Manufactured from high-purity corundum aggregates, chromium oxide, and optimized cementitious binders, this castable provides superior performance under severe thermal and chemical conditions, outperforming conventional high-alumina castables in durability and service life.

This castable is widely used in steelmaking furnaces, cement kilns, glass melting units, incinerators, and other industrial furnaces exposed to high wear, slag erosion, and thermal shock. By carefully controlling the particle size distribution, chromium oxide content, and binder ratio, Highland Refractory ensures consistent product quality, optimal installation properties, and long-term furnace reliability.


Chrome Corundum Castable Key Features & Benefits

🔥 Exceptional High-Temperature Performance

  • Maximum service temperature: 1650–1700°C

  • Superior refractoriness under load (RUL)

  • High thermal shock resistance, minimizing cracking and spalling during rapid heating and cooling cycles

💪 Outstanding Mechanical Strength

  • Cold crushing strength after drying and firing: ≥70–85 MPa

  • Excellent abrasion resistance for long-term exposure to mechanical wear

  • Maintains structural integrity in high-load furnace zones

🧪 Superior Chemical & Slag Resistance

  • Resistant to acidic, neutral, and basic slags

  • Minimizes erosion and chemical attack in steel ladles, cement kiln burners, and incinerators

  • Improves furnace reliability and reduces lining maintenance frequency

🌡 Enhanced Thermal Conductivity

  • Chromium oxide and SiC content improve heat transfer efficiency

  • Optimizes furnace energy consumption and operational efficiency

⏳ Long Service Life

  • Dense, low-porosity structure prevents slag penetration

  • Extends lining campaign life, reducing repair costs and downtime

  • Suitable for both continuous and batch processes

⚡ Easy Installation

  • Can be applied using vibration, ramming, or gunning techniques

  • Optimized rheology ensures smooth placement, minimal segregation, and dense lining formation

  • Technical guidance available for site installation

Chrome Corundum Castable Product Advantages

  1. High Refractoriness and Strength – With a combination of corundum and chromium oxide, the castable maintains dimensional stability under high-temperature load conditions.

  2. Superior Slag and Corrosion Resistance – Chromium oxide content provides chemical stability, resisting erosion from molten metal, slag, and aggressive chemical environments.

  3. Thermal Shock Resistance – The castable can withstand frequent temperature fluctuations without cracking or spalling.

  4. Energy Efficiency – High thermal conductivity reduces energy losses in furnaces and improves heat transfer.

  5. Durability and Longevity – Reduced porosity ensures longer furnace lining life and minimal maintenance.

  6. Ease of Application – Optimized mix design supports vibration, ramming, or gunning methods, improving installation efficiency.


Chrome Corundum Castable Applications

Highland Chrome Corundum Castable is designed for high-temperature, high-wear, and chemically aggressive industrial environments:

🏭 Steel Industry

  • Ladle linings: Protects from molten steel and slag erosion

  • Tundish impact pads: High-strength lining for critical flow zones

  • RH, VD, and EAF hot spots: Resists high thermal and chemical stress

🏭 Cement Industry

  • Kiln burner nozzles: Withstands slag erosion and high temperature

  • Preheater ducts & transition zones: High wear resistance

  • Tertiary air ducts: Reduces maintenance in abrasive environments

🏭 Glass Industry

  • Glass melting furnace linings: Resists chemical attack and thermal cycling

  • Regenerators & forehearths: Maintains dimensional stability

  • Tin bath lining: Protects against high-temperature corrosion

⚡ Power & Petrochemical

  • Waste-to-energy incinerators: Handles slag and ash corrosion

  • Gasifiers & chemical reactors: High-temperature chemical resistance

  • Boilers and combustion chambers: Enhances energy efficiency and operational reliability

🔥 Industrial Furnaces

  • Reheating and heat treatment furnaces: Protects critical zones

  • Aluminum and non-ferrous metal furnaces: Resists thermal and mechanical stress

  • Continuous operation kilns: Low porosity reduces lining failure


Chrome Corundum Castable Installation & Usage Guidelines

Proper installation ensures optimal performance and extended service life:

  1. Preparation & Mixing: Use clean water and follow the technical datasheet for correct water-to-powder ratio.

  2. Placement Methods: Suitable for vibration, ramming, or gunning, depending on furnace geometry and operational requirements.

  3. Curing & Drying: Follow controlled drying schedules to avoid cracking. Gradual heating is recommended before firing.

  4. Firing: Slowly heat to operational temperature to ensure dimensional stability.

  5. Technical Support: Highland Refractory engineers provide on-site guidance, installation supervision, and troubleshooting support.

📩 Installation manuals and drying/firing curves are available upon request.


Chrome Corundum Castable (FAQ)

❓ What is Chrome Corundum Castable used for?

It is ideal for high-temperature, high-wear, and chemically aggressive zones in steel, cement, glass, and industrial furnaces.

❓ How does it differ from standard Corundum Castable?

Chrome Corundum Castable contains chromium oxide, which enhances slag and chemical resistance, improves thermal stability, and extends service life compared to standard corundum castable.

❓ Can it be customized?

Yes. Highland Refractory can adjust chromium content, particle size distribution, and binder ratio to meet specific furnace conditions.

❓ What installation methods are recommended?

It can be installed by vibration, ramming, or gunning, depending on furnace shape and operational needs. Controlled drying and firing schedules are advised.

❓ How should it be stored?

  • Store in dry, cool, and ventilated areas

  • Avoid exposure to moisture and sunlight

  • Use within recommended shelf life to maintain performance

❓ What packaging options are available?

  • 25 kg moisture-proof bags

  • Jumbo bags for large projects

  • Palletized export packaging for international shipment


Case Studies & Customer Testimonials

Steel Ladle Lining – Indonesia

  • Used Highland Chrome Corundum Castable for ladle bottom and sidewalls.

  • Result: 30% longer lining life, reduced downtime, improved heat retention.

Cement Kiln Burner – Turkey

  • Replaced conventional high-alumina lining with Chrome Corundum Castable.

  • Result: Excellent chemical resistance, maintained structural integrity after 12 months.

Glass Melting Furnace – Mexico

  • Applied castable in regenerators and forehearth zones.

  • Result: Reduced maintenance cycles, improved thermal stability, no spalling.


Why Choose Highland Refractory?

  • Over 30 Years of Industrial Refractory Expertise – trusted by clients worldwide

  • ISO-Certified Production – strict quality control for raw materials and finished products

  • Custom Formulations – optimized for furnace type, temperature, and slag chemistry

  • Technical Support & Engineering Assistance – from installation to troubleshooting

  • Global Export Standards – reliable logistics for international delivery

  • Competitive Pricing – high-quality products at favorable costs compared to EU & US brands

Highland Refractory provides not just materials, but comprehensive solutions to optimize furnace performance and extend lining life.


Get Technical Datasheet & Quotation

Looking for a reliable Chrome Corundum Castable supplier?

📧 Contact Highland Refractory today to receive:

  • Complete technical datasheet

  • Customized solution recommendations

  • Competitive quotation

  • Fast international delivery support

👉 Provide furnace type, operating temperature, and slag chemistry — our engineers will recommend the most suitable solution.

Send Message If you need our products please write down any questions, we will reply as soon as possible.

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